MPS 1 – Material Based Sorting with Height Sensing Application

This is the first station of Hytech MPS system which is equipped with automatic loading tube. It can be connected to MPS 2.

Basic operational concept of this MPS is material based sorting along with Height sensing application. There are two separate provisions for rejections in this MPS. First rejection arrangement is mounted on the conveyor. Participants can select the job based on material (MS / SS / PU) to process further.

Height based sensing is again a rejection mechanism. Students can select the height of the job which will be processed to next station. In case if there is no MPS 2, participants can sort the jobs based on their heights.

MPS Station 1:	Material Based Sorting / Height Based Sorting with Auto Loading
Sr No	Description
1	Loader Tube 55mm ID
2	Push Cylinder, Guided
3	Sensor Mounting Bracket (Conveyor) M18 x 2
	M18 Capacitive Sensor
	M18 Inductive Sensor
4	Height Sensing Unit
4	Square Cylinder 12 x 100
5	Conveyor 70 x 500mm
6	Rotary Rejection Module
	Festo Vane Motor
	Rejection Slide
7	Stopper Cylinder, Guided
8	Horizontal transfer station
	Rodless Cylinder, 25 x 250
	Mounting Plate for 40mm workpiece
	Push Cylinder
9	Vertical transfer station
	Rodless Cylinder, 25 x 250
	Mounting Plate for 40mm workpiece
	Push Cylinder
10	Rejection Push Cylinder
10	Rejection Push Cylinder
11	Connecting Slide
12	Festo Valve Bank, 10 5/2 DA Solenoid Valves, 1/4
13	Festo Pressure Switch
14	Festo Air Filter
15	FESTO FRL UNIT
16	Control Panel with Operation Module
17	Mounting plate of 22.5 mm thick aluminum extrusions with working dimensions of 820 x 540mm
18	Siemens S7 1200 PLC (S7 1215C)
19	HMI Connection Port with SCADA

What can be achieved with MPS 1:

Material based sensing
Height based sensing
Acceptance and rejection based on user preference
Introduction to rotary pick and place unit
Operation of auto loader
Operation of rod less cylinder

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